Reorder Points
[Company] — [n] SKUs, [n] suppliers, computed [date]
Lead time comes from your own receipts, not from the quote. A row with no receipt count has a mean and no spread, and with no spread there is no safety stock to compute.
| SKU | Supplier | Units a day | Daily spread | Lead mean | Lead spread | Receipts | Cycle stock | Safety stock | Reorder point |
|---|---|---|---|---|---|---|---|---|---|
| — | — | — | — | — | — | — | — | — | — |
| — | — | — | — | — | — | — | — | — | — |
| — | — | — | — | — | — | — | — | — | — |
| — | — | — | — | — | — | — | — | — | — |
The trigger is a position, and it takes three columns rather than one
| On hand | What a shelf count returns. Includes units sold and not yet picked, so it reads high |
| On order | Placed and not yet received. Not on the shelf but already bought, so leaving it out buys it twice |
| Allocated | Committed to orders that have not shipped. Physically present, and not available to sell |
| Position | On hand, plus on order, less allocated. This is the number that goes against the reorder point |
Safety stock is z times the square root of the mean lead time times the daily demand variance, plus mean daily demand squared times the lead time variance. Both terms, because both things vary, and on a small catalogue the second is usually the larger.